I.D.
TOLERANCES - ANSI Standard:
Standard
Drill Sizes |
I.D. |
Tolerance |
#80
- 1/4 |
Nom
|
+.0001/+.0004 |
Over
1/4 - 3/4 |
Nom |
+.0001/+.0005 |
Over
3/4 - 1-1/2 |
Nom |
+.0002/+.0006 |
Over
1-1 2 - |
Nom |
+.0003/+.0007
|
STANDARD
SIZES:Standard sizes in a given
I.D. range are sizes listed in the decimal
equivalent chart either as a fraction,
number or letter size. Any other decimal
or millimeter size within a given range
is considered special and will be priced
accordingly.
REAMER
BUSHINGS:
Reamer
Sizes |
I.D. |
Tolerance |
Up
to 1/4 |
Nom
|
+.0005/+.0008 |
Over
1/4 - 1 " |
Nom |
+.0006/+.0010 |
Over
1 " |
Nom |
+.0008/+.0012
|
TO
ORDER:
Specify Type and "Reamer Bushing". Reamer
bushings will be furnished with correct
tolerance on all fraction, number, letter,
and all decimal sizes. (Priced as specials.)
COUNTERBORE:
Bushings with small holes are counterbored
leaving correct drill bearing, to facilitate
chip removal and lubrication. (Refer
to catalog page 47)
NO COUNTERBORE:
Bushings normally counterbored
may be ordered without counterbore by
specifying "No Counterbore" or using
abbreviation "N CB". (Priced as specials.)
CONCENTRICITY:
(Total indicator reading) Bushings 1/8"
to 1" I.D. - Concentricity 0" to .0003"
(Max.) Other sizes - Concentricity 0"
to .0005" (Max.) On counterbored bushings
above tolerances will be met at the
drill exit end.
STEEL:
Our bushings are manufactured from either
C1144 Stressproof steel or other high
carbon steels known for their durability
and stability. Special materials such
as bronze, tungsten carbide, 52100 steel,
300 and 400 Series stainless steel plus
A2, D2, D3, M2 and M4 tool steels are
also available.
HARDNESS:
Rockwell C 62 - 64.
APPLICATION DATA
The slip fixed renewable bushing is
used in conjunction with a liner or
headliner (L or HL). The unique design
of this versatile drill bushing offers
the combined features of both the slip
and the fixed renewable bushings (S
and F). It is recommended for long production
runs where more than one operation is
performed in the same hole, such as
drilling, then reaming or counterboring.
There is a slot milled in the knurled
head of the slip fixed renewable which
enables a lockscrew or clamp to hold
the bushing in place or easily remove
it.
RADIUS:
All bushings feature a blended
radius at drill entrance unless otherwise
specified.
INSTALLATION DATA
The slip fixed renewable drill bushing
is used with a liner, Type L or HL,
drill bushing. The body O.D. is ground
to provide correct slip fit with the
liner. See installation data for the
liner bushing on catalog page 15. The
slip fixed renewable drill bushing is
held in place by a lock screw or clamp.
NOTE:
Chip clearance: Due to the abrasive
action of metal particles, sufficient
clearance should be provided between
the drill bushing and the work piece
to allow for removal of chips. Careful
consideration of this point will aid
in producing accurate holes. (A rule
of thumb is, the greater the clearance
the greater the chance of error.)
Example: The recommended
chip clearance for metals producing
small chips, such as cast iron, equals
one-half the drill diameter. The recommended
chip clearance for metals producing
long chips, such as cold-rolled steel
equals one to one and one-half times
the drill diameter.
Maximum Accuracy:
Use drill bushings of different lengths
to obtain the combined advantages of
adequate chip removal and precise accuracy.
Example: Use a drill
bushing that is short enough to provide
proper chip clearance during the drilling
operation. Next, use a renewable bushing
long enough to contact or closely approach
the work piece for the reaming operation. |